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Case Studies

Case Studies1
Customised galvanised sheet metal electrical enclosures
Customer-specific galvanised sheet metal electrical enclosure: 3D

Customised galvanised sheet metal electrical enclosures

Josh works as an engineer in the consumer electronics industry. He explained that because his company had always required metal enclosures for electronic enclosures for electrodes, he and his colleagues, due to the strict requirements of the product in terms of the look and the size, have searched many suppliers to construct these enclosures and none were up to such quality standards. Hence, he approached kingsun to help make these enclosures.

 

Information

Industry

Consumer Electronics

Product

Electronic component enclosure

Challenges

High-precision assembly requirements, fast delivery

Technology

CNC machining, sheet metal cutting and bending

Material

Galvanized sheet steel

Surface finish

Powder Coating

Quantity

100 Sets

Lead Time

20 Business days

Machining Challenges for Custom Electronic Enclosure Enclosures

When evaluating drawings, the components of our electronic chassis enclosures have various configurations, such as flat parts, shafts, base brackets, and some standard parts. Due to the different construction and material requirements, it also required different production processes.

For example, the ‘base bracket’ parts are processed through CNC machining, while the enclosure parts are processed through laser cutting, sheet metal working and riveting, and some fonts need to be processed through special techniques.

Machining Challenges for Custom Electronic Chassis Enclosures
Machining Challenges for Custom Electronic Chassis Enclosures

The production process of the parts includes laser cutting, bending, and riveting, customized for unique electronic control chassis parts. The picture above shows the bending process. Whether laser cutting or bending, we pay great attention to detail.

Bending effect
Bending effect

The picture above shows the bending effect display, the font is very clear, it looks like a very simple process, but it is not an easy thing to handle.

Electric chassis assembly
Electric chassis assembly

After the production is completed, we finish the assembly of the electronic control chassis, the surface of the parts is well protected, and the cutting edges do not have any burrs, after all aspects of the test, the assembly is very successful and delivered to the customer.

Feedback

After receiving the electronic chassis enclosure, Josh was very satisfied. They rated us very highly and expressed their affirmation of our work. They will establish a long-term relationship.

Case Summary

Kingsun Precision successfully completed a sheet metal processing project for an electronic control enclosure. With our superb technology and advanced equipment, we achieved precise manufacturing of complex parts and ensured perfection in every detail. This case demonstrates our excellent ability to meet stringent specifications and customer requirements, and reflects Kingsun Precision’s professional strength in sheet metal processing.
If you have any sheet metal projects, you can contact us today.

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